Maintenance and Seat Cleaning

While doing an oil change yesterday I found this. I don’t know how long it’s been missing, but it’s now been replaced.

Lastly I wanted to clean my seats a little bit but was always scared I would mess them up somehow. I finally grew a pair today and scrubbed them with some warm water and dawn. The results were awesome!

Before / After

Subwoofer repair

After working on the radio I decided to see the state of the stock sub. Removing the seat and sub showed the speaker to be in pretty bad shape!

It wasn’t moving at all when playing music and when I measured continuity across the contacts it measured open, bad speaker. I should have a replacement on the way and hope to get it all back in working order. 🙂

My speaker (12-264TAP) showed up 2 days early, install was a breeze, and it sounds pretty good.

Plastidip

Started a new project tonight, some might agree with it, some won’t 🙂

It’s Plastidip, I’ll take some better pictures tomorrow. If I end up not liking it, I’ll just peel it off 🙂

Stock Radio with aux input

I got a bug to install a factory radio. The original stereo had broken awhile back when my Dad still owned the car and he has installed a new head unit with CD. I was okay with losing CD ability (and picking up tape ability!) as long as I could add an aux input. My Dad had added an input to the original stereo so we knew it could be done but any documentation on the mod was lost so we had to start from scratch. I picked up a radio in great shape from a fellow board member and we got to work.

We were able to power the radio with a DC supply and probe around with the oscilloscope to see where the audio went and where might a good spot to tap our own signal in.


We ended up using the 3 pin connector seen at the bottom of the picture above. Running two wire pairs out of the back of the radio I am able to use a switch to control which input the radio sees (my aux input, or the radio/cassette input).

This should be a short video of the switching in action.

The final install of the switch and radio should happen tomorrow 🙂

Well I had an issue with the left channel dropping out on the radio (unrelated to the aux input mod) so I had to trace the signal back through the left amp and reflowed a few connections on the amp and also the volume control. After all that the left channel seems to be working much more reliably.

Old new stereo

New old stereo

I got the radio installed without much issue. On the driver’s side pop-out (on the left below the radio) you can see a very subtle switch. This is what switches between the radio/cassette and my aux input. On the right in the back you can see the floating 3.5mm jack. Instead of mounting it somewhere I left it as a cable so I can tuck it away if I want.

Also a few of these showed up in the mail today from Amazon. Having the aux input really eliminates the need for cassettes but I think it will be fun to have some in the car.

Shifter Upgrades

HUGE thanks to YELLOWJACKET, he mailed me a 6-speed pattern that he had for behind the shifter and it looks awesome! (By the way it’s the only one he had!)

I sprayed some clear coat on it to help protect it.

and now installed, it looks super good!

Today’s addition, OEM shift boot

I picked up a leather shift knob from a super generous MKI owner at a local meet, I love the feel.

Tail Lights

Before

After

It looks like only the turn signal needed the most attention. I used the 3M kit and it had my skip over half the steps for restoring tail lights.

Seatbelts and Prop Rod

Out with the old…

In with the new (to me)…

I also got the gas prop rod. I did a quick flat black paint job on the brackets and the install was a breeze. No more grabbing the prop rod from behind the driver’s seat!


C Pillar Trim

While puchasing a few parts via craigslist I also scored some c-pillar trim in pretty great shape. There are no cracks or breaks and most of the nuts are either intact or repaired already. I have a kbox trim kit on the way and then these bad boys are getting installed!

Old trim removed

New trim

I also got my side vents off without any breakage in preparation for my kbox trim kit due to show up tomorrow! 🙂

Tonight I got my kbox C-pillar trim kit via twosrus (always super fast shipping!) and got it installed on my new c-pillar pieces.

(can’t take the best of pictures in the garage)

Door Handles

Tonight I worked on my door handles. They have turned quite white over the years. I read online today about using peanut butter (or more specifically peanut oil) to help bring back the black. It sounded crazy but I tried it and here is the before and after:

Before

After

After (with some Zaino tire gloss)

From further back

Overall I am pleased with the result, we’ll see how long it lasts before they turn white again.

Fog Lights

Over the past 3-4 days I have been working to install a new pair of fog lights on my MR2. I’ll be adding my final schematic (that went through 3-4 revisions) and some work in progress shots to help those in the future.

On to the pictures!

First up is a shot of the fogs mounted. Mounting was by far the easiest part. I removed a bolt holding the metal bar on the bottom side of the bumper and had to replace it with a slightly longer bolt due to the thickness of the fog light mount.

For the wiring I’ll be attaching a schematic but it consists of one relay and an OEM fog light switch from Paul Sims in the UK. I had several issues getting the circuit right. Part of the issues came from wanting the fog lights to only be able to be turned on when the headlights are on and also the little lamp in the fog light switch.

This is the switch off, and then on (there was just a blank there before)

These lights basically have two modes. When the running lights are on the Koito logo shines through the cover. When the headlights are turned on (and the Fog Light switch pressed) the covers open and the main fog lamps turn on

Here is a short video of them in operation:

I still need to add a fuse at the fog lights and there is one other issue to address.

The covers will only close when the headlights are off and running lights are on. This takes 5-10 seconds. Problem is when I turn off my lights I flip from ON straight to OFF (only passing by the running lights for a split second), this leaves the covers open. I’m working with an EE at work to create a simple time delay circuit that will allow voltage to stay on the lamps long enough for the covers to close. If it gets to be too big of a headache, I might just live with it the way it is 🙂

An electrical engineer at work was nice enough to design and build this little board. It allows a constant +12V to switch in for ~30 seconds after the running lights +12V goes away. This allows the headlight covers time to close when I turn off the lights.